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HYDK600数控磨齿机

产品分类: HYDK600数控磨齿机

以全新的加工理念设计的磨削外径至 500mm(特定 600mm)的高速钢锯片的刃磨机床;采用了 CNC 数控系统控制,四轴联动,具有高精度、高效率、易操作的优特性,除了具有加工常规的 A、B 和 C

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以全新的加工理念设计的磨削外径至 500mm(特定 600mm)的高速钢锯片的刃磨机床;采用了 CNC 数控系统控制,四轴联动,具有高精度、高效率、易操作的优特性,除了具有加工常规的 A、B 和 C 型齿的功能外,HYDK600 还可以完美加工各种可变锯齿。集倒角、开槽功能与一体,实现一次装夹,达到锯片齿形加工最好效果。
The high speed steel sawblade (HSS sawblade) grinding machine tool with an outer grinding diameter of 500mm(Specific 600mm) is designed with a new processing concept; the machine is controlled by CNC system, has a three-axis linkage and has such advantages as high precision, high efficiency and easy operation. Apart from machining regular sawtooth of types A, B and C, HYDK600 can also capable to machine various alterable sawtooth perfectly.
The chamfering and slotting functions are combined to realize one clamping and achieve the best effect of the saw blade tooth shape processing.

机床设计特点:
Design features of machine tool:
本机床在保证加工质量的前提下,颠覆了目前高速钢锯片磨削行业的加工效率,CBN 砂轮的高线速度,数控伺服系统高精灵敏度,高压冷却系统确保了机床的高效率,磨齿加倒角,磨齿加开槽均可一次加工完毕。
This machine tool, on the premise of ensuring the machining quality, overturns the machining efficiency of the current HSS sawblade grinding industry. The high linear speed of CBN, the high sensitivity of CNC servo system and the high pressure cooling system ensure the high efficiency of the machine tool, grinding and chamfering, grinding teeth and slotting can be processed at one time.
例:研磨 300*2.0*220T 的带倒角 加工时间≤12 分钟;
e.g., the time for grinding a 300*2.0*220T with chamfer is Processing time is less than or equal to 12min;
开齿 450*3.0*180T 的带开槽 加工时间小于≤19 分钟;
Open toothed 450*3.0*180T with slotting processing time less than or equal to 19 min;
设计和控制技术的改进:
Improvement of design and control technology:
操作者可根据需要调节控制面板位置,在触摸式显示屏上可输入系统加工所需要的全部
数据。提示菜单清晰明了,各种重要的信息参数一目了然。无需测量锯片直径,只要对好刀,
系统会自己计算而得到整个齿形图。
The operator can adjust the position of the control panel as needed, and all the data required for system processing can be entered on the touch display. The prompt menu is clear and clear, and all important information parameters are clear at a glance. There is no need to measure the diameter of the saw blade. As long as the knife is good, the system will calculate the entire tooth profile by itself.
理论上是一种磨齿砂轮可磨多种齿距,不需要备用多种厚度的砂轮,此机床还具备单独倒角,单独开槽功能。锯片倒角的角度、大小、斜度也可以随意调整,还可选择正反方向倒角。
In theory, a grinding wheel can grind a variety of pitches without the need to spare multiple thicknesses of the grinding wheel. This machine also has a separate chamfering and separate slotting function. The angle, size and slope of the saw blade chamfer can also be adjusted at will, and the chamfer can be selected in the forward and reverse directions.
机床主要配置:
Main configuration of machine tool:
1.数控系统:自主研发专业高性能运动控制系统,能实现多轴多联动(此机为四轴三联动);
1. CNC system: self-developed professional high performance motion control system, which can realize multiaxis multiple linkage (the machine is Four-axis three linkage);
2.伺服驱动:此机为面对不同客户群,有国产绝对值伺服驱动系统和进口绝对值伺服驱动系统供选择。进口驱动系统现货配松下品牌,其他品牌客户需提前预定;
2. Servo drive: This machine is available for different customer groups, with domestic absolute servo drive system and imported absolute servo drive system. The imported drive system is stocked with the Panasonic brand, and other brand customers need to book in advance;
3.传动部分:采用日本 THK 高精度耐磨直线导轨,配合台湾 TBI P2 级磨制滚珠丝杆;
3. Drive part: the THK high-precision wear-resistant linear guide from Japan is adopted,matching the TBI Grade P2 grinding ball screw from Taiwan;
4.主轴部分:采用我公司定制高速高刚性机械主轴,配欧洲进口轴承,松下变频器,可无级
调速;
4. Spindle: the high-speed rigid mechanical spindle customized by our Company is adopted,matching the bearings imported from Europe, Panasonic inverter, stepless speed regulation;
5.冷却部分:采用多级高压大流量离心水泵,配磁性分离器;
5. Cooling part: multistage high pressure large flow centrifugal pump is used, matching magnetic separator;
6.润滑:使用全自动定时油脂加油系统。
6. Lubrication: use fully automatic timing grease refueling system.
 

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